Budget Air to Water Setup

What is A2W Cooling?

"In an air-to-water intercooler, the heat exchange occurs between the air coming in and the water flowing through the intercooler–the heat from your charge pipes is transferred to the water, and cooler and denser air is sent through the other side. One of the key benefits to this type of design is that, unlike air-to-air intercoolers, an air-to-water intercooler can be mounted virtually anywhere along the charge piping route, provided there’s a means to send water to and from it."

-Dragzine

Pro's

"The idea behind this intricate system is simple: water has a much higher thermal capacity and conductivity than air. Simply put, water is much more effective at extracting heat from the charged air than air is. This trait means that the intercooler cores are just as effective as their air-to-air counterparts at only a fraction of the size. The caveat to the shrinking core size is that these intercoolers require a complete secondary coolant system to function."

"This system also lends itself to better performance while under heavy load, like towing large payloads uphill, for instance."

"Another upside to an air-to-water system is the constant coolant cycle through the system, which wards off heat soak, even at idle or slow speeds. The coolant still moves through the system, where heat is dissipated by the intercooler heat exchanger located in the vehicle's cooling stack. Like the primary cooling system, the secondary air-to-water intercooling system can depend on the radiator fan at idle and low airflow, making this system ideal for both high-speed track monsters, daily drivers, and rock crawling machines. In some systems, like Infiniti's Q50/Q60, the intercooler's water pump speeds vary depending on engine load to deliver precise cooling for every situation."

"Other than the more compact core size, there are several other reasons that an air-to-water system is more appealing to auto manufacturers and enthusiasts alike. One of the most notable is that the intercooler itself isn't reliant on a fresh air source to facilitate the cooling process. That means your compact intercooler has free range around the engine bay for mounting locations, which is ideal for shortening the distance between the turbo and intake manifold for improved efficiency."

-Mishimoto

Con's

"The perks don't come without compromise, however. As previously stated, these systems are complex and add an entire secondary cooling system to the vehicle, which means for higher risk components to fail or leak. Upgrading, maintaining, or adding an A2W setup to your vehicle carries a more extensive parts list, so it's not always for the faint of heart or wallet. Generally speaking, as efficient and consistent as these systems are, lowering the coolant temperature down to ambient levels requires more steps and more components, so A2A systems are more advantageous to this point."

-Mishimoto

Mid-Engine

As you can see, Air-to-water systems have much more benefits than its counterpart A2A. Running a proper Air-to-water system in a mid-engine vehicle typically decreases Turbo Lag (not much), and they stay more efficient than a Air-to-air system. It does take up more space. But tried and true; A2W system for Mid-Engine cars are the way to go!

Our Recommendation

We highly recommend our Budget list A2W System for the casual driver, or if you're just trying to keep a budget. For those looking to build a racecar, or the occasional track car, we highly recommend our Premium Budget A2W System!

A2W Radiator/Heat Exchanger

$169.99 - Staying on a budget, we recommend this Heat Exchanger for use up to 400whp (1-15psi Boost).

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A2W Intercooler

$169.99 - Staying on a budget, we recommend this Intercooler for use up to 400whp (1-15psi Boost).

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Air to Water Pump & Connector

$84.99 - We really like using this pump for our budget kits! You can find a OEM Bosche Cobra water pump online for a few more bucks, but you'll need to source a connector separately. Feel free to Mix and Match from our Budget List and Premium List if you prefer to run a Johnson CM-90!

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Gates 3/4" Heater Hose

$65.64 - 3/4" Heater hose is the Recommended Diameter for most Air-to-water systems. For a budget build there is absolutely nothing wrong with using Standard Gates Heater Hose! We do recommend wrapping the hose in heat protective sleeving in the engine bay for added cooling.

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Overflow/Filler

$39 - This is our favorite overflow/Filler we use in all of our systems. You can mount this at the highest point in the system to use as a bleed point, filler, and overflow! Just buy a hose clamp and a 1 inch to 3/4 inch hose adapter!

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How to: Air to Water Setup